Jun 15 2011
Making Markets Work: It Starts With Glasses
The Supply Chain
“Managing VisionSpring’s supply chain is like walking along the beach at the crest of where waves reach and then recede- our target market is a few feet away but the industry and supply of product continues to rush by and we are forced to straddle both worlds to make the market work.”
Peter Eliassen is VisionSpring’s VP of Sales and Operations and directs the sourcing and design of VisionSpring products. He is a fearless globetrotter, having visited over 65 countries around the world often with a pair of glasses in hand and a camera hanging off his shoulder. He loves venturing out to find new and interesting food, and still hasn’t found anything that can beat Karim’s chicken tikka in India or In N’ Out Burger in the US.
In some ways, VisionSpring is going in the opposite direction of the traditional optical sector. The industry continues to modernize by developing newer materials and introducing fancier, more convenient products for the upper-middle and affluent classes, while VisionSpring seeks to maintain a consistent source of affordable and culturally-relevant products for frontier markets living on $0.50-$8 a day.
While this stark difference might seem obvious, the lack of access to affordable and quality glasses is the primary reason why the developing world poor does not benefit from eyeglasses…a technology that has existed for at least 800 years. Every year I attend vision conferences and trade shows, which is always a funny and challenging experience. As exhibitors demonstrate what’s new and great, I am always the guy asking for what they did 10 years ago. Most people look at me bewildered wondering why I am asking for antiquated products; the few manufacturers that are able to make what VisionSpring needs usually say something like “Oh, we didn’t think anyone would be asking about glass photochromics, we left those all at the factory. Where are you from..New York?” It may seem that VisionSpring is behind the market tide, but in reality we serve our customers most effectively by using proven technology and cost-effective materials that are appropriate for our market’s needs…the real challenge is getting it to them.
Creating the Market Supply
Creating new markets in the developing world requires an understanding of both the needs of the people we serve and the consumer’s capacity to adopt and use our eyeglasses. When VisionSpring enters an under-served market, we offer a small and consistent selection of functional and appropriately-stylish eyeglasses. However, in markets where customers have already become more aware of the value of eyeglasses, their preferences evolve, requiring a much more sophisticated selection of glasses.
We see this consumer evolution across our country portfolio. In Bangladesh where we work with BRAC in rural areas, we provide only two product offerings: single vision and bifocal reading glasses. This is appropriate for the local market because customers have limited access and understanding of the importance and value of eyeglasses, so offering more styles does not help us reach more people in need. Carrying fewer styles is easier on BRAC’s logistics, allowing the in-country team to focus on improving customer awareness and expanding distribution. In El Salvador, where there is generally a higher level of awareness and understanding of the importance and value of eyeglasses, consumer expectations are higher (even for those who have never worn eyeglasses). In sourcing frames for our prescription glasses, we expect to need over 150 frame styles for more-urbanized El Salvador whereas we may only need 7-10 for rural India or Bangladesh.
Product portfolios are not just dictated by pure market dynamics; cultural practices play a significant role in VisionSpring’s product design process. For example, many of our customers work both in- and outdoors (i.e. drivers and farmers) so they require shaded lens to protect their eyes from the sun as well reading glasses to see their work clearly. We initially tried to sell reader sunglasses, but finding the appropriate customer segment that only worked or read outside limited the product’s potential. The solution was that these customers needed a photochromic lens that darkened in sunlight but were clear in regular light. The challenge for VisionSpring is that affordable photochromics are just not available from the vast majority of eyeglass manufacturers because manufacturers don’t see this as a growth opportunity with their traditional developed world customers. Some lens suppliers provide plastic or resin photochromic lenses, but the wholesale price point exceeds $5 for just the lens and thus would not be affordable for our customers throughout the world.
We determined that we had to use glass as our photochromic lens material to provide the highest quality at an affordable price point. Glass provides the best visual acuity (vs. plastic lenses), but tends to be heavier and harder to cut and fit in frames. We scoured coastal China for over a year and found only a few glass photochromic suppliers and two lens cutters/edgers to help us fit the lenses in to our frames. After a few iterations with these manufacturers, we have tightened down our requirements and specifications for this much more manual process (our full line of reading glasses uses acrylic lenses, a fully automated cutting process). Though it required many months and iterations, we proved that it is feasible to create a unique product that balances both our consumers’ capacity/willingness to pay and manufacturing/cost constraints.
The Challenges
Though much work in sourcing and eyeglass design focuses on serving the consumer market, maintaining a close relationship with our suppliers is a key priority. In the past few years, the market in China has become much more difficult for eyeglass manufacturers, affecting both VisionSpring and on down the line to our final customer. Here are a few examples:
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Labor Challenges: The strong growth of the Chinese economy means that employees have more options outside the coastal manufacturing towns, especially more in-land. This has meant that factory laborers don’t have to leave their home towns and travel to the east coast for jobs. The result is that our factories are having to pay more to attract and retain employees.
• Government Intervention: The Chinese government consistently looks to advance their manufacturing industries towards higher-end products, such as electronics, so they are finding ways to “encourage” low –tech, labor heavy industries to move up the value chain. For example, last Fall the government started making strategic power cuts throughout the final months of 2010 to force lower-end manufacturers to shut down to save energy. These cuts were blamed on international climate carbon initiatives, but a similar event has taken place in many cities such as Shenzhen in recent years. This policy affected many small frame, nose pad, plating, and other factories, slowing down the production time for most of our products.
• Global Currency & Commodity prices: With the growing strength of the Chinese Renminbi, softening of the US dollar, brass & copper commodity price increases, and wage inflation, we have been fortunate to avoid a price increase for the last two years until just a few months ago- after Chinese New Year, when all business in China resets. In February and March, nearly the entire sector (from large players to middle players like VisionSpring) received a price increase of between 8-15% for eyeglasses. Fortunately, we are pleased with the quality and price of the eyeglasses we are currently sourcing, so we are in a strong position, but continue to evaluate other alternatives.
With the outgoing tide of pressures to modernize, whether from the demand or supply side, VisionSpring will need to address the manufacturing realities in China while focusing on securing a stable source of affordable reading glasses for both mature and frontier markets in the developing world. This makes VisionSpring vulnerable to market dynamics (both customer and government driven) and requires a good amount of effort in securing backup plans to maintain a consistent quality and price for our customers throughout the world. Creating demand in new communities everyday while leveraging the most efficient global supply chain we can design puts us in an exciting and challenging position as the market maker for affordable eyeglasses in the developing world.
Please join us on our journey of providing clear vision and enhanced livelihoods to millions in the years to come – your comments and questions are welcome and donations let us continue our important work.







